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Service

Reverse engineering

From the physical part to the STEP model. Digitised with fringe projection (Zeiss ATOS) or CT via a partner, reconstructed through surface reconstruction and verified in a false-colour comparison.

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Point cloud
Polygon mesh
Surface reconstruction
STEP model
Point cloud of the turbine blade Polygon mesh of the turbine blade Meshed surface (STL) Reconstructed STEP model
The process

Six steps to the model

The scan is done quickly. Surface reconstruction is the demanding and time-consuming part of the work. The part shown was also damaged: the chipped trailing edge was deliberately rebuilt during reconstruction — verified in the false-colour comparison.

The process in 90 seconds
The animation plays once and stops on the overview of all steps. Captions are in German.
Mitutoyo logo
Official measurement service provider
of Mitutoyo Switzerland
ISO 9001 certification logo
ISO 9001:2015 certified
Certified quality management system
Logo of the Swiss Association for Standardization SNV
ISO GPS standardisation
Member of Swissmem NK1, ISO/TC 213
Outcome

What you get out of it

Manufacture without the original drawing
The part becomes a STEP model you can keep working with.
Spare parts despite discontinuation
Even when the supplier or the documentation is no longer available.
Deviation documented
The false-colour comparison shows where model and part diverge.
Have your part digitised →
Frequently asked

What customers want to know before the project

In what format do I receive the model?
As STEP. That is a neutral exchange format and therefore not natively editable — native editability in your CAD system only by prior agreement.
Do I also get a manufacturing drawing?
Not as standard. If you need a 2D manufacturing drawing, we clarify scope and effort separately beforehand.
How do you capture internal geometries?
Via computed tomography: the CT scan is performed by our specialised partner. The evaluation and the metrological assessment are done by CSL.
How can I see how good the reconstruction is?
From the false-colour comparison, the quality indicator of the reconstruction: it documents the deviation between the scan and the reconstructed surface — for every spot you see how far model and part diverge.
Which digitising method is used?
That is determined by geometry, accessibility, material, required accuracy, level of detail and intended use. CSL defines the approach together with you — optically by fringe projection (Zeiss ATOS) or computed tomography via a specialised partner.
How does optical digitising work?
The Zeiss ATOS system projects fringe patterns onto the surface and captures the part from several rotary positions; reference points merge the individual measurements into one common 3D dataset. From this, the polygon mesh is created — it represents the actual geometry, including any damage.
What happens during surface reconstruction?
Based on the polygon mesh, regular geometries, free-form surfaces and transitions are professionally rebuilt. The work resembles CAD design: creating sketches, building solids, sweeping surfaces. The result is a neutral STEP surface model.
Does this also work with damaged parts?
Yes. During surface reconstruction, the damaged area is deliberately rebuilt from intact regions and engineering context. In the quality record, the reconstructed area remains clearly documented.

You have the part, but no data for it.

Describe the part and its intended use. Quotes are effort-based and transparent.

Christian Schärer in the measuring room
Christian Schärer
Owner and Managing Director · Standards committee Swissmem NK1
Prefer to talk first?
A 30-minute technical call about your drawing or measurement task. Free of charge, in English or German.
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Project enquiry
Send us your part by email
Briefly describe the part, its intended use and — if known — the required accuracy; photos help. An NDA before the first file is available on request. You normally receive a reply within one working day, in English if you prefer.
Write to info@csl-imt.ch →
Or use the project form on the German contact page — it accepts uploads and an NDA option.
CSL Industrielle Messtechnik GmbH
Gewerbering 14 · 5610 Wohlen AG · Switzerland
Goods reception Monday–Friday, 08:00–17:00